Sewer Pump Station – Rolleston

Selwyn Road, Rolleston — Sheet Pile Design & Construction

Location

Selwyn Road, Rolleston

Scope

Temporary Works Design & Construction

Structure

9.5m x 9.5m Wet Well

Depth

Up to 9.0m Deep

Plant

80t Crawler Crane + ICE Vibe 52B

Project Overview

Moore Construction delivered the sheet piling design and construction works for a new sewer pump station on Selwyn Road, Rolleston, on behalf of Selwyn District Council.

The project involved the formation of a deep wet well structure approximately 9.5m x 9.5m and up to 9.0m deep, requiring a fully engineered temporary works solution to manage ground stability and site safety under challenging conditions.

Scope of Works

Our team executed a full design-and-build delivery, covering temporary works engineering, sheet pile installation, structural support systems, and final demobilisation.

  • Installation of 12m long sheet piles using pitch-and-drive methodology
  • Excavation support for deep wet well construction
  • Fabrication and installation of walers and internal props
  • Ongoing alignment control and structural monitoring
  • Safe removal and demobilisation of temporary works

Design & Engineering

A key strength of this project was our integrated approach to design. Moore Construction worked alongside specialist geotechnical engineers to produce a fully compliant temporary works design under a PS1 Producer Statement.

The design was tailored specifically to the ground conditions and loading requirements of the site, ensuring the excavation maintained integrity throughout construction while meeting New Zealand Building Code standards.

Construction Delivery

Installation works were carried out using Moore Construction’s in-house heavy plant, including an 80-tonne crawler crane fitted with an ICE Vibe 52B vibratory hammer.

Guide walers and bracing systems were installed and welded in place to ensure stability during excavation. Following completion of the wet well structure in March 2025, all temporary works were safely removed.

    Project Gallery

Key Capabilities Demonstrated

  • End-to-end temporary works design and execution
  • PS1-certified engineering tailored to site-specific conditions
  • Ownership and operation of specialised heavy plant
  • Precision sheet pile installation and structural control
  • Safe and efficient demobilisation of temporary works
  • Collaboration with Chartered Professional Engineers for compliance assurance